Custom Electrical Contacts, Battery Contact Plates, Metal Clip Fasteners » Cable Clips Wire Clamps

Process highlights:

By adopting stamping forming technology, the clamp structure is compact and the size is precise. For example, the opening curvature of the U-shaped clamp strictly matches the diameter of the cable, avoiding over tightening and damaging the cable or loosening causing shaking.

Some products undergo passivation, spray coating, and chrome plating treatment on the surface, which not only enhances rust prevention ability but also forms an insulation layer (such as spray coating) to prevent direct friction and damage to the outer skin between metal and cables.

Cable Clips Wire Clamps Structural Design: 

Classic structural types:

R-type metal clip: Designed with a semi-circular arc and secured with screws, the opening is often treated with flanged corners to prevent sharp edges from scratching the cable. For example, our stainless steel R-type clip can withstand radial tension of over 30kg without deformation.

Clamp type metal clamp: used to tighten cable bundles by tightening bolts, suitable for centralized fixation of large diameter cables or multiple cables. For example, in industrial pipeline wiring, a single clamp can fix cable bundles with a diameter of 50mm or more.

Spring type metal clip: using the tension of the metal elastic sheet to clamp the cable, it can be quickly fixed by pressing the elastic sheet during installation, suitable for scenarios that require frequent disassembly and assembly, such as temporary wiring during equipment maintenance.

Innovative design: Some models are equipped with rubber buffer pads, which isolate the metal body from the cable. This not only enhances friction and prevents sliding, but also reduces metal friction noise in vibration environments (such as in car engine compartment wiring, rubber pads can reduce vibration noise by more than 80%).

Cable Clips Wire Clamps Performance Advantage: 

High strength and impact resistance: Metal structures can withstand external forces such as mechanical collisions and heavy object compression. For example, galvanized carbon steel clamped in a 100N impact test shows no deformation, making it suitable for high load environments such as factory workshops and construction sites.

High temperature resistance and heat dissipation: Metal materials have excellent thermal conductivity. When wiring near heating equipment such as motors and transformers, they can quickly dissipate the heat generated by cable operation, avoiding insulation layer aging caused by high temperature (such as 304 stainless steel clamps can work stably in an environment of -40 ℃~800 ℃).

Anti electromagnetic interference: The metal shell can form a shielding layer to reduce the interference of external electromagnetic signals on cable transmission, especially suitable for scenarios with high electromagnetic compatibility requirements such as medical equipment and precision instruments.

Cable Clips Wire Clamps applications: 

In the field of heavy industry and energy: In the petrochemical workshop, our 316 stainless steel clamps can resist corrosive gases and liquids, and fix control cables next to oil pipelines; In power plants, galvanized carbon steel clamps can withstand high temperature steam environments and fix power cables around the turbine.

Transportation equipment:

Rail transit: The metal clips inside high-speed rail carriages have passed fire certification (such as EN45545-2 HL3 level), do not release toxic gases in case of fire, and can maintain structural integrity for more than 1 hour.

Shipbuilding: Marine metal clamps are treated with seawater corrosion resistance (such as nickel plating+PTFE coating) and can be used in salt spray environments for more than 20 years, fixing cables on decks and cabins.

Architecture and Infrastructure: In the strong and weak electrical wells of high-rise buildings, metal clamps are fixed to the concrete walls through expansion bolts to support cable bundles weighing tens of kilograms, avoiding line failures caused by gravity sagging; In outdoor power engineering, aluminum alloy clips combined with anti UV coatings can be used in outdoor environments for more than 10 years.

Cable Clips Wire Clamps Quality Control: 

Each batch of products needs to pass multiple tests, including salt spray testing (such as neutral salt spray testing for stainless steel for 1000 hours without rust), tensile testing (to ensure clamping force error ≤ 5%), and high temperature aging resistance testing (strength retention rate ≥ 90% after being placed in a 120 ℃ environment for 1000 hours).

Provide material certification reports (such as SGS testing reports for 304 stainless steel), fire rating certification (UL94 V-0 level), and RoHS environmental certification to ensure that metal clips comply with international industrial standards, such as EU CE certification, US UL certification, etc.

Cable Clips Wire Clamps Selection and Installation: 

Key selection points:

Select the corresponding specifications based on the cable diameter. For example, if clamping a 10mm diameter cable, an R-type clamp with an opening of 12mm can be selected, leaving a 2mm margin to avoid being too tight.

Select materials according to the environment: choose stainless steel for humid environments, galvanized carbon steel for regular indoor environments, and aluminum alloy for lightweight scenarios.

Installation plan:

Screw fixation: Use M4~M8 screws to fix the metal clip to the support such as angle steel and bridge, and the tightening torque should meet the standard (for example, stainless steel clips, the recommended torque is 8~10N · m to avoid slipping teeth).

Welding fixation: On steel structure equipment, the metal clamp base can be welded and fixed, and protective measures should be taken during welding to avoid high temperature damage to the clamp body (such as wrapping the clamping part with a damp cloth).

Our metal Cable Clips Wire Clampss are centered around “rigid protection”, polished layer by layer from material to process. They are not only tools for cable fixation, but also symbols of reliability in industrial scenarios – whether it is harsh outdoor environments or high load mechanical operations, they can use the toughness of metal to build a strong defense line for the safe operation of electrical systems.